MBDV Series Low-voltage DC Servo drives Compact Size/Dual-axis design

Features

High-precision Encoder

Enhanced 16-bit high resolution encoder enables smooth speed control and high precise position control of the servo system. Serial communication encoder is used for high EMI immunity and wiring simplicity.
▪ Robust design for harsh environment applications
▪ Stronger anti vibration ability
▪ Dust, oil and condensation resistance

New Appearance

The 3.0kW drive not only inherits the high performance of the MBDV series, but also has a new design in appearance and shape.

Compact Design

●MBDV 2-in-1 driveMBDV“DUAL-AXIS&rdquodesign significantly reduces the size of the drive, it is a 36.8% drive size reduction compare to conventional servo drives.

●Smaller size and higher efficiency
●New structure and magnetic circuit design ●Shorter length and higher power density

Dual Encoder Safety System

Dual encoders can provide reliable position and speed feedback for the safe operation of the device, together with the safety controller to achieve the required safety functions of the system.

STO

Safe Torque Off (STO) is a hardware level safety protection function. When the STO function is activated, the ability to drive motor current is cut-off. In case of an emergency, this function can ensure personnel and equipment safety while the drive is continuously powered。
MBDV series drive meets UL61800-5-2(SIL2), IEC61508, ISO138491(PL d).

Dynamic Brake

Dynamic brake is a mechanism that stops the motor with the high deceleration rate by shorting the motor's three phases in case of an emergency. The intention is to ensure personnel and equipment safety. Dynamic braking is driven by the motor's back EMF current. No external power source is needed to engage or disengage the brake function.


Without Dynamic brake The drive will switch to disabled after the fault alarm activates. The motor will stay in an uncontrolled deceleration until it stops. The deceleration time depends on factors like speed, inertia, friction etc.		Dynamic brake is in effect The command velocity is set to 0 as soon as the drive is disabled. The actual velocity ramps down immediately as the brake is applied.

Emergency Stop

◆ When the communication between the controller and drive fails during the motor movement, the drive will trigger the watch dog, the motor decelerates according to the set mode.
◆ When the motor needs to be decelerated and stopped immediately in an emergency situation during movement, it can be triggered by the I/O or field bus control commands, the motor decelerates according to the set mode.


Over voltage protection	Over current protection	Over temperature protection

Protection

Wireless debugging

High-speed USB debugging interface. The drive also has a wireless debugging interface with a transmission range of up to 20m, making field debugging more convenient. .

Tuning-less Function

◆ No tuning required for loads with up to 30 times the rotor inertia.
◆ No limitation towards any load type and drive control mode.
◆High robustness for maximum control of servo system stability.

Auto-tuning

The auto-tuning algorithm can automatically identify the load inertia (ratio), gain and vibration suppression parameters in real time.
The auto-tuning function can greatly shorten your system tuning time, improve system responsiveness and equipment production efficiency.

Friendly Sofeware

Multi-axis Tuning

Based on USB, it can realize multi-axis tuning, simple and convenient.

Tree Structure

Newly-designed tree-structure software, multi-window display as well as clear function classification

Graphical Setting Interface

The setting interface adopts a simple and clear graphical interface, which can intuitively set the required functions.

Mechanical Analysis

Quickly diagnose the frequency characteristics of mechanical equipment and draw a Bode diagram. It can be used to detect the resonance point and frequency response characteristics of the machine, and quickly set the notch filter.

Powerful Oscilloscope Function

◆ Real-time data curve display
◆ Up to 4 channels with 16bit data per channel and 8kHz sampling rate
◆ Up to 2 channels with 32bit data per channel and 8kHz sampling rate
◆ In the selected cursor area, the software can display the maximum value, minimum value, root mean square, etc.
◆ Customizing trigger conditions
◆ Monitoring the operation status of the drive and the digital inputs and outputs

Numbering System

MBDV Drive Specification

Certification Specification

Motor Specification

Brake Specification

Shaft Seal

■ MBDV Servo Drive Specification(1)

Input Power	Main power supply		24V ~ 60VDC
Input Power	Auxiliary power supply		24VDC±10%
Withstand Voltage			Primary to earth: withstand 500 VDC, 1 min
Environment	Temperature		Ambient temperature: 0°C ~ 50°C (If the ambient temperature of servo drive is higher than 45°C, please install the drive in a well-ventilated location) Storage temperature: -20°C ~ 65°C
	Humidity		Both operating and storage : 10 ~ 85%RH or less
	Altitude		1000m and below
	Vibration		9.8m/s²or less, 10 ~ 60Hz (Do not use continuously at resonance frequency
Motor Encoder Feedback			16-bit Incremental magnetic encoder
I/O^*1	Digital Signal	Input	4 Configurable optically isolated digital general inputs, 5-24VDC, 20mA
	Digital Signal	Output	2 Configurable optically isolate digital general outputs, Max.30VDC, 100mA Dedicated motor brake control output, Max.30VDC, 500mA
	Pulse Signal^*2	Output	3 Line driver output: Encoder A±、B±、Z±
Comm Port	USB mini		Connection with PC for configuration
	CANopen		CANopen
	RS-485^*3		Modbus/RTU
LED Display			2-digital LED display
Regeneration Resistor			External resistor is available
Control Mode			◆ CANopen CANopen communication control mode Complicate with CiA402 Standard and supports PP, PV, PVT,TQ and HM mode ◆ Modbus/RTU communication control mode Command position mode, command speed mode, command torque mode
Control Input Signal			Alarm Reset, CW/CCW Limit, Gain Select, Zero Speed Clamp, Emergency Stop, Torque Limit, Speed Limit, General Purpose Input
Control Output Signal			Warning Output, Fault Output, Servo Ready, Velocity Reached, Torque Reached, Position Reached, Servo-on Status, Brake Release, Dynamic Position Error Following, Positioning Complete, Zero Speed Detected, Velocity Coincidence, Torque Coincidence, Velocity limit, Torque limit, Homing Finished, Soft Limit CW/CCW, General Purpose Output
Protection			Over Current, Over Voltage, Low Voltage, Low Heating, Bad Encoder Feedback,Over Speed, Position Error, Over Load, Emergency Stop, CW/CCW Limit, Communication Abnormal
Dynamic Brake			Built in
STO			Built in
Certification			RoHS、CE、UL
Drive Weight			MBDV-520AC:0.3kg MBDV-520AC-F01:0.3kg MBDV-520AC-H01:0.3kg MBDV-53SAC:0.7kg MBDV-2X-520AC:0.6kg MBDV-2X-520AC-F02:0.6kg

Note*1 Multi-axis in one drive is described to single-axis
*2 Single-axis drive does not support such function, customization is optional
*3 RS485 and CANopen share the common communication interface

■ MBDV Servo Drive Specification(2)

Input Power	Main power supply		24V ~ 60VDC
Input Power	Auxiliary power supply		24VDC±10%
Withstand Voltage			Primary to earth: withstand 500 VDC, 1 min
Environment	Temperature		Ambient temperature: 0°C ~ 50°C (If the ambient temperature of servo drive is higher than 45°C, please install the drive in a well-ventilated location) Storage temperature: -20°C ~ 65°C
	Humidity		Both operating and storage : 10 ~ 85%RH or less
	Altitude		1000m and below 下
	Vibration		9.8m/s²or less, 10 ~ 60Hz (Do not use continuously at resonance frequency)
Motor Encoder Feedback			16-bit Incremental magnetic encoder 17-bit Battery-less absolute encoder
I/O^*1	Digital Signal	Input	4 Configurable optically isolated digital general inputs, 5-24VDC, 20mA
	Digital Signal	Output	2 Configurable optically isolate digital general outputs, Max.30VDC, 100mA Dedicated motor brake control output, Max.30VDC, 500mA
	Pulse Signal	Output	3 Line driver output: Encoder A±、B±、Z± feedback output;
Comm Port	USB mini		Connection with PC for configuration
	CANopen		CANopen
	RS-485^*2		Modbus/RTU
LED Display			2-digital LED display
Regeneration Resistor			External resistor is available
Control Mode			◆ CANopen communication control mode Complicate with CiA402 Standard and supports PP, PV, PVT,TQ and HM mode ◆ Modbus/RTU communication control mode Command position mode, command speed mode, command torque mode
Control Input Signal			Alarm Reset, CW/CCW Limit, Gain Select, Zero Speed Clamp, Emergency Stop, Torque Limit, Speed Limit, General Purpose Input
Control Output Signal			Warning Output, Fault Output, Servo Ready, Velocity Reached, Torque Reached, Position Reached, Servo-on Status, Brake Release, Dynamic Position Error Following, Positioning Complete, Zero Speed Detected, Velocity Coincidence, Torque Coincidence, Velocity limit, Torque limit, Homing Finished, Soft Limit CW/CCW, General Purpose Output
Protection			Over Current, Over Voltage, Low Voltage, Low Heating, Bad Encoder Feedback,Over Speed, Position Error, Over Load, Emergency Stop, CW/CCW Limit, Communication Abnormal
Dynamic Brake			Built in
STO			Built in
Certification			RoHS、CE、UL
Drive Weight			MBDV-2X-53SAC:1.4kg MBDV-58SAC:1.5kg

Note*1 Multi-axis in one drive is described to single-axis

*2 RS485 and CANopen share the common communication interface

■ Certification Specification

-	-	Drive	Motor
Europe	EMC Command	EN 61800-3	EN 55011
			EN 55014-1
			EN 55014-2
			EN 6100-3-2
			EN 6100-3-3
STO		UL61800-5-2(SIL3)	-
		IEC61508	-
		ISO13849-1(PL e)	-
UL Standard		UL 61800-5-1	UL 1004-1
UL Standard		UL 61800-5-1	UL 1004-6
CSA Standard		C22.2 No.274.13	CSA C22.2 No.100

■ Motor Specification

Insulation Class	Class F (155℃ )	Ambient Temperature	Operating 0 to 50°C, Storage -20 to 60°C
IP65 Rating	IP65 (Except transfixion part of shaft) )	Ambient Humidity	Operate where the relative humidity range is 20% to 85% and non-condensing
Installation Iocation	Indoor installation, avoiding direct sunlight, corrosive and flammable gas	Altitude	Operating 1,000m
Vibration	Under 49m/s², 10 ~ 60Hz(Do not use continuously at resonance frequency )	-	-

■ Brake Specification

Motor brake is used to prevent motor shaft rotation when the servo system is powered off. The most common application is in vertical applications, in which the brake is used to prevent displacement of the load under the influence of gravity when the servo system is powered off.
When the brake is powered on, the armature is adsorbed, the brake pad is released, and the motor can operate normally.
When the brake is powered off, the armature is released, the brake pad is locked, and the motor can't rotate normally.

Frame Size	40mm	60mm	80mm	100mm	110mm	130mm
Static friction torque (Nm)	0.32	1.5	3.2	7	8	15
Rated Voltage (VDC)	24
Power (W)(20℃)	6.9	7.2	10	16	19.5	19.5
Rated Current (A)	0.26	0.3	0.42	0.67	0.8	0.8
Brake Time	< 70ms (Standard air gap, at 20℃)
Release Time	<25ms
Release Voltage	18.5VDC max.(at 20℃)

■ Shaft Seal

Industrial oil seals can block contaminants (oils, impurities) to extend the life of the motor. The oil seal will produce a certain resistance to the motor shaft, about 10% torque will be lost.

Compare	Item	Price (USD)
	MBDV-520AC
	MBDV-520AC-F01
	MBDV-520AC-H01
	MBDV-2X-520AC
	MBDV-2X-520AC-F02
	MBDV-53SAC

Single Encoder

Dual Encoder

■ Single Encoder Servo Motor —Frame 40mm/60mm/80mm

□ Frame 40mm

□ Frame 60mm

□ Frame 80mm

□ Frame 110mm

□ Frame 130mm

■ Dual Encoder Servo Motor—Frame 60mm/80mm

□ Frame 60mm

□ Frame 80mm

Drive Mechanical Dimensions

Drive Interface Description

Servo Motor Mechanical Dimensions

■ Drive(Unit:mm)

□ MBDV-520AC/MBDV-520AC-F01

□ MBDV-2X-520AC/MBDV-2X-520AC-F02

□ MBDV-53SAC

□ MBDV-2X-53SAC

□ MBDV-58SAC

■ Drive Interface Description

□ MBDV-520AC/MBDV-520AC-F01

□ MBDV-2X-520AC/MBDV-2X-520AC-F02

□ MBDV-53SAC

□ MBDV-2X-53SAC

□ MBDV-58SAC

■Servo Motor Mechanical Dimensions(Unit:mm)

□ Frame 40mm — Singal Encoder

□ Without Brake

□ With Brake

Model	L1
SM0402JSL-KCY-NNV	96
SM0402GSL-KCY-NNV	96

Model	L1
SM0402JSL-KCY-BNV	133
SM0402GSL-KCY-BNV	133

□ Frame 60mm — Singal Encoder

□ Without Brake

□ With Brake

Model	L1
SM0601JSL-KCY-NNV	78
SM0601GSL-KCY-NNV	78
SM0602GSL-KCY-NNV	107

Model	L1
SM0601JSL-KCY-BNV	117.5
SM0601GSL-KCY-BNV	117.5
SM0602GSL-KCY-BNV	146.5

□ Slim Servo Motor——Frame 60mm, Single EncoderNEW

□ Without Brake

□ With Brake

Model	L
SM0602GSL-KCY-NNN	76.5

Model	L
SM0602GSL-KCY-BNN	102.5

□ Slim Servo Motor——Frame 80mm, Single EncoderNEW

□ Without Brake

□ With Brake

Model	L
SM0803GSL-KCY-NNN-10	78.5

Model	L
SM0803GSL-KCY-BNN-10	110.5

□ Frame 80mm — Singal Encoder

□ Without Brake

□ With Brake

Model	L1
SM0803GSL-KCY-NNV	110
SM0804GSL-KCY-NNV	124.7

Model	L1
SM0803GSL-KCY-BNV	156.8
SM0804GSL-KCY-BNV	171.3

□ Frame 60mm — Dual Encoder

□ Without Brake

□ With Brake

Model	L1
SM0601JEL-KCY-NNV	98
SM0601GEL-KCY-NNV	98
SM0602GEL-KCY-NNV	127

Model	L1
SM0601JEL-KCY-BNV	137.5
SM0601GEL-KCY-BNV	137.5
SM0602GEL-KCY-BNV	166.5

□ Frame 80mm — Dual Encoder

□ Without Brake

□ With Brake

Model	L1
SM0803GEL-KCY-NNV	130.8

Model	L1
SM0803GEL-KCY-BNV	178.8

2D Drawings
3D Model
Brochure
User Manual
Catalog
Certification
Software

2D Drawings

Title	Type	Size（KB）
MBDV-520AC.pdf	PDF	305
MBDV-2X-520AC-F02.pdf	PDF	309
MBDV-2X-520AC.pdf	PDF	309
MBDV-53SAC.pdf	PDF	280
MBDV-520AC-F01.pdf	PDF	408
MBDV-520AC-H01.pdf	PDF	408

3D Model

Title	Type	Size（KB）
MBDV-53SAC.STP	STEP	13748
MBDV-520AC.STEP	STEP	25580
MBDV-2X-520AC.STEP	STEP	26152
MBDV-2X-520AC-F02.STEP	STEP	26152
MBDV-520AC-H01.STEP	STEP	25580
MBDV-520AC-F01.STEP	STEP	25580

Brochure

Title	Type	Size（KB）	Download
MBDV Family Brochure_EN20241209.pdf	PDF	6408

User Manual

Title	Type	Size（KB）	Download
MBDV Hardware Manual_EN.pdf	PDF	5477

Catalog

Title	Type	Size（KB）	Download
Low Voltage Family Brochure_EN.pdf	PDF	6141

Certification

Title	Type	Size（KB）
UL-CA-2329355-0-MBDV-UL.pdf	PDF	236
MBDV-CE.pdf	PDF	1029
ROHS-declaration-2024-A0.pdf	PDF	522

Software

Title	Type	Size（KB）
Luna Setup 4.0.24.1025.zip	ZIP	29139
CANOPEN-EDS-MBDV-Servo-DulAxes-V1.0.eds	EDS	59
CANOPEN-EDS-MBDV-Servo-SingleAxis-V1.1.eds	EDS	72

Accessories

Connector Kit

■Accessories

USB Cable

Model	LengthL(mm)	Description	Outline
2620-150	1.5m	USB configuration cable connect with PC and servo drive

Communication Cable

Model	LengthL(mm)	Description
2111-025	0.25m	CANopen/RS485 communication cable
2111-050	0.5m
2111-100	1m
2111-300	3m

I/O signal cable

Model	LengthL(mm)	Description
1653-050	0.5m	16Pin I/O signal cable
1653-100	1m
1653-200	2m

Encoder Output Signal Cable ( For MBDV-2X-520AC, MBDV-2X-520AC-F02 and MBDV-2X-53SAC Series)

Model	LengthL(mm)	Description	Outline
1108-100	1m	14Pin encoder output signal cable
1108-200	2m	14Pin encoder output signal cable

■Connector Kit

Motor Encoder, Brake Connector(Optional parts, type MBDV Motor Connector Kit)

◇ Includes

Item	Model	Num.	Manufacturer	Description
Connector	501646-1600	1	Molex	For motor encoder cable
Connector PIN	501648-1000	16	Molex	For motor encoder cable
Connector	43645-0200	1	Molex	For motor brake cable
Connector PIN	43030-0001	2	Molex	For motor brake cable

STO Connector( Standard parts, type STO Connector Kit)

◇ Includes

Item	Model	Num.	Manufacturer	Description
Connector	43025-1000	1	Molex	STO Connector Plastic shell
Connector PIN	43030-0005	10	Molex	STO connector terminals

Regenerative Resistor Connector Kit (Optional parts, type MBDV Regen Connector Kit)

◇ Includes

Item	Model	Num.	Manufacturer	Description
Connector	1586019-2	1	TE	Regenerative energy absorption resistor connector Plastic shell
Connector PIN	2825209-1	2	TE	Regenerative energy absorption resistor connector terminals

I/O Connector (Standard parts)

Item	Model	Num.	Manufacturer	Description
Connector	501646-1600	1	Molex	I/O connector Plastic shell
Connector PIN	501648-1000	16	Molex	I/O connector terminals

Communication Connertor (Standard parts)

Item	Model	Num.	Manufacturer	Description
Connector	ZER-05V-S	1	JST	Communication interface connector Plastic shell
Connector PIN	SZE-002T-P0.3	5	JST	Communication interface connector terminals

Encoder Output Connector (Standard parts, For MBDV-2X-520AC and MBDV-2X-53SAC)

Item	Model	Num.	Manufacturer	Description
Connector	501646-1400	1	Molex	Encoder frequency division output connector Plastic shel
Connector PIN	501648-1000	14	Molex	Encoder frequency division output connector terminals

Delivery & Packaging

Logistics tracking

Ensure your ordered products are always safely packaged from easy click to fast delivery to your hands

Professional Product Label

Considering all possible harsh application environments, MOONS' specially designed labels for each product, which pass water-resistance test, durability rub test, high temperature resistance and corrosion resistance tests.

Besides, our product labels are attached with QR code linking to product details, which is convenient for clients to view the detail product page with their mobile phones.

Note: This label design is suitable for products of stepper motor.

(Professional packing box and unique appearance design)

(Single item packed with EPE)

(Multi-products packed with another box)

Safely Packaging

In order to ensure your shipments withstand the long trip and arrive safely and intact, MOONS' specially designed Individual package to pass the drop test with its stable structure.
Besides，the package is made from recyclable materials, providing you with professional safety delivery.
Whether just single item or multi-products the clients buy, all products are packed twice to avoid the damage further.

Shipping Visualization

For each case, products are carefully packed by experienced warehouse staff and the key processes are recorded by photos, which are then posted on our website, so that clients could clearly know the packing process and logistics status after placing order.

(Product in the box)

(Add the invoice)

(Label the commodity)

(The logistics waybill attached)

Fast Delivery

Fast Cross-Border Delivery
MOONS' chooses DHL as our main international express shipping partner. As the world's leading logistics specialist, DHL provides our customers with fast and professional inter- national door-to-door delivery service.
Estimated Delivery Time: e.g. China-USA major cities 3 business days.

Professional
Warehouse Management

MOONS' has an experienced warehouse management team, all products and materials are clearly classified and neatly arranged.

ID MBDV Series Low-voltage DC Servo drives Compact Size/Dual-axis design