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Anti-corrosion Hybrid Stepper Motors-1
  • Anti-corrosion Hybrid Stepper Motors-1
    • Anti-corrosion Hybrid Stepper Motors-1

    • Anti-corrosion Hybrid Stepper Motors

    Protective coating on the surface by special processing technology, can effectively prevent rust and corrosion.
    ● Corrosion resistant coating inside and outside
    ● Withstand salt spray test for long durations
    ● Widely used in aircraft, ships, automobiles, antennas, solar equipment, etc
    ● Available options for Wire Harness
    Brand Name: MOONS'
    Price: USD  112.0  -  142.0  EA

    * Free shipping to North America and most of Europe for orders of $100 or more

    Payment Methods

    Buyer Protection:
    Free Exchange if the item has quality problems within 1 year. Learn more
       Description & Feature   

    Overview

    Electric motors used outdoors are susceptible to temperature extremes and moisture build up, leading to internal corrosion that quickly shortens motor life, causing early motor failure. However, a new approach to preventing corrosion and early failure uses a system of rugged corrosion proof coatings that are applied to all metallic surfaces both inside and outside the motor, protecting them from moisture and corrosion.

    The figure is the anti-corrosion technology published in the international journals including Design World-"New Stepper Motors Beat Corrosion Without Seals".
    new stepper motors beat corrosion without seals

    Features

    A sealed motor is not equal to a corrosive motor The traditional solution to corrosion problems was to seal the motor in order to keep out moisture that leads to internal corrosion. Shaft seals and end cap/housing seals will delay, but not stop, the penetration of moisture into the motor. Moisture will eventually find a way through any seal helped by temperature variations. Once the moisture is inside the motor, the seals act as a barrier to any removal of the moisture. In addition, shaft seals typically cause a loss of 3 to 15% of shaft torque due to rubbing friction. Also, because motors repeatedly go through cycles of heating and cooling, the air inside the motor expands and contracts. As the air inside the motor contracts, a small amount of moisture is sucked inside the motor. This eventually leads to some internal corrosion, to which hybrid step motors are particularly susceptible.
    The coatings that were previously used were not rugged enough to protect the soft-iron magnetic and metallic materials inside a step motor over its design life. The new technique applies the coating to every surface and structure inside and outside the motor, including the rotor, stator, and housing. It essentially coats every one of the surfaces that could potentially rust, such as steel and aluminum. The material selections and coatings are tailored for each motor component. For example, the permanent magnets, aluminum endbells, and steel laminations use coatings, and upgraded base materials as needed to protect the parts from corrosion, while maintaining motor performance. Features of Anti-corrosion Hybrid Stepper Motors

    Experiment Validated

    • Testing Standard: American Standard MIL-STD-202G salt spray test

    Verifying the corrosion proof properties of the new coatings involved reviewing the available salt atmosphere or spray tests used extensively by the industrial and defense industries. MIL-STD-202G, test method 101E, is an all-purpose accelerated corrosion test, and the toughest corrosion test for commercial and industrial applications. Even though it is a military standard, it is still useful for commercial and industrial applications, a notable difference being the absence of any altitude requirement. This corrosion test format and procedure was used to evaluate the corrosion proof capabilities with one important change. The test was extended to 240 hours continuous testing. This condition is higher than all specified test conditions, except for one used primarily by the defense industry itself.

    • Test Conditions

    Item Standard requirement Set point
    Temperature 35℃±3℃ 35℃±1℃
    NaCL concentration 5%±1% 5%±1%
    Solution ph value 6.5—7.2 6.5—7.2
    Nozzle pressure 12—18Lbs. 18Lbs.
    Spray density  0.5-3ml/hr/80cm2 1-2ml/hr/80cm2
    Testing Standard: American Standard MIL-STD-202G salt spray test

    Test Results

    • Conventional Motor

    Conventional motor: 96 hours after the salt spray test occurs serious corrosion, the rotor stuck and motor can not work.
    Complies with B (48 hour) standard.     Conventional Motor Test ResultsConventional Motor MOONS' anti-corrosion motor: 240 hours after the salt spray test motor function is normal.
    Reach D level (240 hours) standard.     MOONS' Anti-corrosion MotorMOONS' Anti-corrosion Motor

    • Remarks

    Grade standard A: 96 hours without abnormal;
    Grade standard B:48 hours no abnormal;
    Grade standard C: 24 hours no abnormal;
    Grade standard D: 240 hours no abnormal.

    Data Sheet

     
    Specification of Anti-corrosion Stepper Motors

    Specification

    Phase 2
    Steps/ Revolution 200
    Step Angle 1.8°
    Step Accuracy ±5%
    Insulation Class B, 130℃
    Insulation Resistance 100 MegOhms
    Operating Temp. -20℃~50℃
    IP Rating IP 40
    Approvals UL Recognized File E465363, RoHS

    Model Numbering System

    Model Numbering System of Anti-corrosion Stepper Motors

    MS17HD–4 Lead Bi-Polar

    Length Model Number Torque
    Curves     		Connect Rated
    Current     		Holding
    Torque     		Winding Detent
    Torque     		Rotor Inertia Motor Weight Axial Load
    (20,000 hours at
    1000RPM)     		Radial Load
    (20,000 hours at 1000RPM)
    Single Shaft P=Plug
    L=Leads     		Amps
    (mounted)     		NmTyp.
    		 oz-in
    Typ.     		Ohms
    ±10%
    @20℃         		mH
    Typ.         		mNm oz-in g cm² oz-in² kg Lbs push pull At Flat Center
    N Lbs. N Lbs. N Lbs.
    39.8mm
    (1.57in.)
    1Stack     		MS17HD2P
    4200-10     		MS17HD2P 4200-10 P 2 0.43 61 1.04 2.2 15 2.1 57 0.31 0.28 0.62 25 5.6 65 15 30 6.5

    MS23HS–4 Lead Bi-Polar

    Length Model Number Torque
    Curves     		Connect Rated
    Current     		Holding
    Torque     		Winding Detent
    Torque     		Rotor Inertia Motor Weight Axial Load
    (20,000 hours at
    1000RPM)     		Radial Load
    (20,000 hours at 1000RPM)
    Single Shaft P=Plug
    L=Leads     		Amps
    (mounted)     		NmTyp.
    		 oz-in
    Typ.     		Ohms
    ±10%
    @20℃         		mH
    Typ.         		mNm oz-in g cm² oz-in² kg Lbs push pull At Flat Center
    N Lbs. N Lbs. N Lbs.
    55mm
    (2.17in.)
    1Stack

    ML23HS8P

    4150-02

    		 ML23HS8P 4150-02 P 1.5 1.25 177 3.1 13.6 45 6.4 221 1.2 0.6 1.3 40 9 130 30 70 15.5

    Compare Item Price
    (USD)    		 Buy Now
    ML23HS8P4150-02 $142.00
    MS17HD2P4200-10 $112.00
    Downloads
    2D Drawings
    Title Type Size（KB） Download
    MS17HD2P4200-10 2D.pdf PDF 39
    ML23HS8P4150-02 2D.pdf PDF 80
    3D Model
    Title Type Size（KB） Download
    MS17HD2P_3D Model.step STEP 849
    ML23HS8P_3D Model.step STEP 1926
    Catalog
    Title Type Size（KB） Download
    Hybrid Stepper Motor_Catalog2019.pdf PDF 15487
    Custom Designs

    With years of expertise and experience in the design, development, manufacturing and marketing of hybrid stepper motors, MOONS' provides a wealthy customized services, therefore, you can find suitable solutions for any special demands here.
  • Shaft OptionsShaft Options
  • Connectors & WiringConnectors & Wiring
  • Custom WindingsCustom Windings

    • User Instructions

    Step Sequence & Schematic Diagrams

    Step Sequence & Schematic Diagrams of Anti-corrosion Stepper Motors

       Delivery & Packaging   
     
     

    Delivery & Packaging

    Logistics tracking

    Ensure your ordered products are always safely packaged from easy click to fast delivery to your hands

    Professional Product Label

    Considering all possible harsh application environments, MOONS' specially designed labels for each product, which pass water-resistance test, durability rub test, high temperature resistance and corrosion resistance tests.

    Besides, our product labels are attached with QR code linking to product details, which is convenient for clients to view the detail product page with their mobile phones.

    Note: This label design is suitable for products of stepper motor.

    (Professional packing box and unique appearance design)

    (Single item packed with EPE)

    (Multi-products packed with another box)

    Safely Packaging

    In order to ensure your shipments withstand the long trip and arrive safely and intact, MOONS' specially designed Individual package to pass the drop test with its stable structure.
    Besides，the package is made from recyclable materials, providing you with professional safety delivery.
    Whether just single item or multi-products the clients buy, all products are packed twice to avoid the damage further.

    Shipping Visualization

    For each case, products are carefully packed by experienced warehouse staff and the key processes are recorded by photos, which are then posted on our website, so that clients could clearly know the packing process and logistics status after placing order.

    (Product in the box)

    (Add the invoice)

    (Label the commodity)

    (The logistics waybill attached)

    Fast Delivery

    Fast Cross-Border Delivery
    MOONS' chooses DHL as our main international express shipping partner. As the world's leading logistics specialist, DHL provides our customers with fast and professional inter- national door-to-door delivery service.
    Estimated Delivery Time: e.g. China-USA major cities 3 business days.

    Professional
    Warehouse Management

    MOONS' has an experienced warehouse management team, all products and materials are clearly classified and neatly arranged.